HelixOps
The AI operating system
powering tomorrow's factories.
HelixOps connects every machine, sensor, and operator into a single intelligent system — predicting downtime, optimizing production, and automating operations across your entire manufacturing footprint.
Trusted by manufacturing leaders worldwide
- Vantage Robotics
- Ironclad Manufacturing
- Meridian Steel Group
- Apex Dynamics
- Northforge Automotive
- Atlas Industrial
- Cobalt Works
- Prime Automation
- Ferrotech Systems
Everything your factory floor needs, in one system.
From predictive maintenance to workforce coordination, HelixOps unifies the tools operators and engineers use every day.
Predictive Maintenance
HelixOps forecasts equipment failure days in advance using vibration, thermal, and acoustic sensor fusion.
Real-Time Line Monitoring
Millisecond-level visibility across every production line and cell.
AI Copilot for Operations
Ask questions in plain language. Get answers grounded in live plant data.
Anomaly Detection
Self-learning models flag deviations before they become defects.
Workforce Coordination
Route the right technician to the right machine, automatically.
Energy Optimization
Cut energy waste with AI-tuned setpoints across every facility.
Open API & Integrations
Connect PLCs, SCADA, ERP, and MES systems in hours, not months.
Ask your factory anything. Get answers grounded in real data.
HelixOps' AI copilot understands your production lines, maintenance history, and sensor streams — so your team gets straight answers instead of digging through dashboards.
- Trained on your plant's live telemetry, not generic manuals
- Surfaces root causes across machines, shifts, and lines
- Takes action — schedules work orders and notifies technicians
HelixOps Copilot
Connected to 6 facilities
Numbers operators trust, verified in production.
Every metric below is measured across live HelixOps deployments, not lab conditions.
0%
Unplanned downtime reduced
Across all connected facilities
0.0M
Sensor events processed
Every single day
0.00%
Platform uptime
Trailing 12-month average
0%
Energy savings
From AI-tuned setpoints
Simple pricing that scales with your plant floor.
Every plan includes core predictive maintenance and real-time monitoring. Upgrade as you connect more facilities.
Starter
For single-site teams getting started with predictive operations.
Features
- Up to 50 connected machines
- Real-time line monitoring
- Predictive maintenance alerts
- Standard integrations
- Email support
Growth
PopularFor multi-site manufacturers scaling AI across the plant floor.
Features
- Up to 500 connected machines
- Everything in Starter
- AI copilot for operations
- Advanced anomaly detection
- Workforce coordination
- Priority support & SLA
Enterprise
For global manufacturers with complex, multi-facility deployments.
Features
- Unlimited connected machines
- Everything in Growth
- Dedicated deployment engineer
- Custom model training
- On-prem & private cloud options
- 24/7 white-glove support
Loved by the people who run the floor.
From plant managers to CTOs, HelixOps becomes the first screen operators check every shift.
Marcus Webb
CTO at Ironclad Manufacturing
HelixOps is the closest thing to a crystal ball for our factory floor.
Frequently asked questions
Ready to see HelixOps on your factory floor?
Talk to our team and see a live walkthrough with your own production data in under 30 minutes.